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EQUIPMENT PRODUCTION QUALITY CONTROL SYSTEM

Equipment production quality control in AIK-EKO Company is provided by Quality Control Department (QCD).

Equipment quality control means inspection of quality parameters conformance to specified requirements. Requirements to quality parameters are defined in corresponding regulatory documents (standards, regulations, rules etc.) or in technical specifications. Equipment quality control is divided into three types:

• incoming;
• interoperational;
• outgoing (acceptance).

Our specialists can visit any equipment production plant and control quality of equipment manufacture at all stages directly during production process. Long-term experience shows that under our production control quality of manufactured equipment significantly increases. It proves high level of professionalism and high qualification of our specialists.

Technical control department in AIK-EKO Company can also conduct quality control for equipment assembly at site.

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CONSTRUCTION AND ASSEMBLY WORKS

All stages of construction and assembly works require observance of determined construction regulations and rules which are indicated in such regulatory documents as Construction norms and regulations etc.

AIK-EKO Corporation has all required documents and certificates for construction of any plants and facilities that in conjunction with high qualification of staff and experience of many years allows implementing projects of any complexity.

The list of the main assembly works is as follows:

• contract supervision and technical consulting;
• disassembling of existing structures and units;
• assembly of process equipment of power and metallurgical complex (pressure vessels, compressors, fans, water preparation stations, Automated Process Control Systems) etc;
• assembly of building metal structures, equipment installation and execution of utility networks.

The range of construction and assembly works performed by us comprises site preparation for equipment assembly including works on building foundations, supporting and bearing structures, laying networks and lines of communication, assembly of process and auxiliary equipment, electrical works, completed project commissioning to supervision agencies, aftersales services and plant supervision during period of experimental and industrial operation.

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CONTRACT SUPERVISION AND START-UP

Contract supervision is fundamental for future reliable and failure-free operation of equipment.

In our company contract supervision is performed by highly-qualified experienced specialists who have all required documents enabling to conduct contract supervision.

We guarantee that contract supervision will be performed in time specified in the contract.

AIK-EKO contract supervision includes the following:

• equipment integrity and complete set control;
• performed works quality control;
• inspection of conformance to operation regulations and provisions;
• participation in technical expert examination and field supervision;
• adjustment of equipment and systems operation;
• test for functionality corresponding to performance characteristics;
• presetting (preparation to start-up);
• personnel training in the use of supplied equipment;
• further control and different required tests of this equipment.

The purpose of start-up works is ensuring accident-free and safe production start as well as plant commissioning and ramping up to design parameters.

Start-up works include set of works performed during period of preparation and individual tests as well as final tests.

Our highly-qualified specialists conduct mode-setting tests. It is set of measures directed at equipment ramping up to designed operation as well as providing cost-effective performance of this equipment. Start-up works are divided into process equipment and automation equipment adjustment works.

Stages of start-up works are as follows:

• equipment diagnostics, inspection of proper connection;
• motor readiness inspection;
• inspection of control system correct operation;
• equipment operability diagnostics in all operation modes;
• control system parameters setting and commissioning;
• personell training in safe use of equipment;
• software set-up.

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AFTERSALES SERVICES

Any mechanism during its operation is subject to wear and accordingly its failures and subsequent breakdown are almost unpreventable. Therefore warranty and post-warranty service maintenance of industrial equipment are fundamental for effective and failure-free operation of equipment.

AIK-EKO Corporation has its own professional maintenance teams with long-term experience and required knowledge about structure and operation of offered equipment.

Service department tasks are as follows:

• personnel training;
• repair works;
• technical consulting;
• warranty examination of equipment;
• post-warranty examinations at the request of the Customer;
• constant supervision of equipment according to maintenance service contract;
• on-site monitoring of our equipment operation;

We perform the full range of activities aimed at ensuring regulatory operation and service life extension. These activities include present-day diagnostics and failures prevention.

Constant supervision provided by means of post-warranty service allows preventing failures. This leads to extension of accident-free operation of equipment.

Post-warranty service contract is concluded on the principle of minimal costs for Customer as accident-free operation and proper execution of order are of high priority for our company.